Category Archives: electronics hobbyist

Articles about handicraft projects on the subject of electronics
for example: a radio with Arduino, Geiger counter …

Data Node with Arduino

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Unfortunately, the intervals in which I find some time to write a new post for the blog have not gotten shorter. But post a post per month, I think … 🙂

This time it’s not a retro craft project from the local Gefielden or a restoration of an old device, but again something about Arduino. The idea – to build a sensor that, as always, transforms a physical quantity into an electrical signal. This is nothing special and what kind of sensor it will be, I will not describe for the time being. But there should not be a sensor board, but many. And these sensor boards short “sensors” are to be networked together in a two-dimensional matrix. You can imagine it as a chessboard, with each of the chessboard panels representing a sensor. This network of sensors – ie sensor nodes – should then be connected via a transfer point to a computer and output the sensor data of the respective field. It should then also be possible to remove individual fields from the network without the remaining network losing its function.

The whole system should be as simple and cheap as possible. And so a system concept was quickly developed in which the nodes communicate via the I²C bus and send their data to a master. The following diagram is intended to illustrate this.

This concept, I thought, is easiest to implement with an ATmega microcontroller. The has enough IO’s, an I²C bus and UART onboard, as well as analog inputs and requires little component peripherals to bring it to life in its own layout. And there is nothing faster to do such a test setup of such a node network than to use the well-known Arduino development boards. I have chosen the cheapest version for a test setup -> the Chinanachbau of the ArduinoUno (Joy-IT UNO) with the Atmga328 in the capped DIL housing.

Joy-It Uno Boards

The picture shows ten of these microcontroller boards. Of these, one should be used as a bus master and nine as slaves. Of course, each of these slaves has a unique bus address, which only occurs once in the system. In the test setup, this bus address is permanently assigned via the program code, since anyway each Arduino must be connected to the computer in order to carry out the program upload. Of course, that should look different later. Because the Arduino is on the Atmega328 chip, its quartz and the few resistors reduced on the sensor board with gelayoutet. The chip should then be programmed via the ISP pins. Of course, as many boards do not always customize the program code and they all have the same Flash file, I want to set the sensor address with a 7-bit DIP switch. A 4021 Cmos Static Shift Register is supposed to read the bits after the controller is powered on and push them serially into the controller. The resulting value is then available as a bus address in a variable.

Each of these slaves with their individual bus address is now queried in sequence by the master node, which state it has and whether it should switch an output or not. That is, the node has only one DO (digital output) with which it can, for example, turn an LED off and on and interrogate one or more DIs (digital input) which polls a state, for example a simple switch. These functions are stored in 2 bits of a byte. Another byte is used to transfer the bus address. So two bytes are sent over the bus. The picture below shows the test setup with the “UNO boards”

All Arduinos are connected to I²C data bus and power supply

The process is as follows:

MASTER:
The master node sends a request after the series to all slave addresses and a switch command (which comes from all nodes of a TEST push button input on the master) for the LED output of the node and sees if a response comes back or not. If no answer comes, the node is not in the network or is defective. If there is an answer, this consists of the address of the node and its status byte. This information is transmitted via an RS232 terminal to the computer connected to the master. Thus, for example, the switching status of each individual node can be displayed on the screen via a visualization using (NI LabView, or Matlab or similar). By adapting the master program, it is also possible to switch the LED outputs of the slaves via the computer.

SLAVE:
When the master node requests data from the slave, the slave sends back two bytes. Where byte0 again is the slave ID (ie bus address) and byte1 is the data. Byte1 actually consists of only two bits encoded as follows (in decimal representation):
 0 = LED off| Sensor not triggered
 1 = LED on | Sensor not triggered
 2 = LED off | Sensor triggered
 3 = LED on | Sensor triggered

The program code as an example:

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// I2C Slave Code
// 16.05.2018 
// ver 1.3
#include <Wire.h>
#define ADDRESS 2     // adresse des slave knotens
#define PAYLOAD_SIZE 2 // anzahl der bytes  die vom masterknoten zu erwarten sind
int LED=12;            // indicator led an pin D12
int SENSOR = 8;        // sensor input an pin D8
bool actionState=0;      // sensor zustand
int busstatus;  // statusvariable 
                       // 0 = LED aus | sensor nicht belegt
                       // 1 = LED ein | sensor nicht belegt
                       // 2 = LED aus | sensor belegt
                       // 3 = LED ein | sensor belegt
 
bool sensled=0;          // sensor LED
byte nodePayload[PAYLOAD_SIZE];

void setup()
{
  pinMode(LED, OUTPUT);         //sensorLED
  pinMode(SENSOR, INPUT);       //Sensor 
  Wire.begin(ADDRESS);          // Activate I2C network
  Wire.onReceive(receiveEvent);
  Wire.onRequest(requestEvent); // auf master anforderung warten
                      //  // debug interface
                      //  Serial.begin(9600); 
}

// *********************************mainloop****************************************************
void loop()
{ 
  delay(5);
  
   if(sensled){digitalWrite(LED, HIGH);}
         else{digitalWrite(LED, LOW);}

  actionState = digitalRead(SENSOR);  //Sensoreingang abfragen        
   if((actionState==1)&&(sensled==1)) {busstatus=3;}
   else if ((actionState==0)&&(sensled==1)) {busstatus=1;}
   else if ((actionState==1)&&(sensled==0)) {busstatus=2;}
   else if ((actionState==0)&&(sensled==0)) {busstatus=0;}

                      //  Serial.println("######################");
                      //  Serial.print("busstatus neu setzen ");
                      //  Serial.println(busstatus);
                      //  Serial.print("sensled LED            ");
                      //  Serial.println(sensled);
                      //  Serial.print("actionState           ");
                      //  Serial.println(actionState);
                      //  Serial.println("######################");
  nodePayload[0] = ADDRESS;                  // Adresse in byte0 zurücksenden.  
  nodePayload[1] = busstatus;                //byte 1 ist die statusinfo der LED
}



// *********************************************************************************************
void requestEvent()
{ Wire.write(nodePayload,PAYLOAD_SIZE);  
  Serial.println("bytes status schreiben");
  Serial.println(nodePayload[0]);
  Serial.println(nodePayload[1]);
  delay(5);
}

// *********************************************************************************************
void receiveEvent(int bytes)  //einen wert vom I2C lesen
      
{
  
  busstatus = Wire.read(); //If the value received was true turn the led on, otherwise turn it off  
                              //  Serial.println("status empfangen");
                              //  Serial.println(busstatus);
  if((busstatus==1)||(busstatus==3)){sensled = 1;}
                                else{sensled = 0;}
                                              
}

 

The bus address must still be entered individually in this slave code. In the next version, the previously described “serializer” of the parallel dip-switch variant will be implemented. The following code example is from the master node, which reads out the slaves and sends a LED pattern to the sensor slaves using the test button:

 

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// I2C masterknoten 
// 16.05.2018 
// ver 1.2
// changes abfrage wenn kein knoten am bus dann 255 ausgeben
#include <Wire.h>

#define busbytes 2          // wievele byte vom I2C knoten zu erwarten sind
#define maxKNOTEN  10       // anzahl der zu scannenden slaves
#define startKNOTEN 2       // startadresse der slaves
#define DELAY 5             // einfach ein delay ....

int i; int j=0;
int buttonPin = 12;
int testbut = 0; int anim = 0;
int buttonState = 0;
int DATEN[busbytes];
int adresse; int busstatus;  
byte sensorbelegt; byte ledsensoron;

                       // 0 = LED aus | Sensor nicht belegt
                       // 1 = LED ein | Sensor nicht belegt
                       // 2 = LED aus | Sensor belegt
                       // 3 = LED ein | Sensor belegt

int leddat1[] = {1,1,1,1,0,1,1,1,1}; // -
int leddat2[] = {0,0,0,0,1,0,0,0,0}; // |

void setup()
{
  Serial.begin(9600);  
  Serial.println("MASTER-KNOTEN");
  Serial.print("Maximum Slaveknoten: ");
  Serial.println(maxKNOTEN);
  Serial.print("Datengroesse in byte: ");
  Serial.println(busbytes);
  Serial.println("***********************");
  
  Wire.begin();                 // Activate I2C link
  pinMode(buttonPin, INPUT);    // test-tastereingang festlegen
}


//#####################################################################################################
void loop()
    
{
  for (int Knotenadresse = startKNOTEN;         //alle knoten scannen
           Knotenadresse <= maxKNOTEN; 
           Knotenadresse++) 

        
    //################################################################################################       
    { 
     // testbut = 0;  
     anim = 0;   
    Wire.requestFrom(Knotenadresse, busbytes);        // daten vom jeweiligen knoten anfordern
                                                 
           DATEN[0]=255; DATEN[1]=255;   // wenn kein knoten dann auf 255 setzen    
          if(Wire.available() == busbytes) {                                    // wenn knoten und daten dann
            for (i = 0; i < busbytes; i++) DATEN[i] = Wire.read();          // daten holen (zuerst busID, dann daten)
           // for (j = 0; j < busbytes; j++) Serial.println(DATEN[j]);        // daten an rs232 ausgeben   
          }            

//            Serial.println(Knotenadresse);
//            Serial.println(DATEN[0]);
//            Serial.println(DATEN[1]);
//            Serial.println(" ");
           
            adresse=DATEN[0]; 
            busstatus=DATEN[1];
           
            if(busstatus == 0)       {sensorbelegt=false;  ledsensoron=false;}
            else if (busstatus == 1) {sensorbelegt=false;  ledsensoron=true;}
            else if (busstatus == 2) {sensorbelegt=true;  ledsensoron=false;}
            else if (busstatus == 3) {sensorbelegt=true;  ledsensoron=true;}
      
         //################################################################################################
         //Testbutton Status lesen und variable testbut entsprechend setzen
       
          buttonState = digitalRead(buttonPin);               //tastereingang einlesen
          if(buttonState == HIGH){                            //wenn taster aktiv dann variable anim setzen
          anim = 1;
          //delay(5); 
          }
            
//            //debug debuginfo tasterstatus auf rs232 ausgeben
//            Serial.println("#######################");
//            Serial.print("Knoten Adresse    :");
//            Serial.println(adresse);
//            Serial.print("Busstatus         :");
//            Serial.println(busstatus);
//            
//            Serial.println("----------------");
//            Serial.print("Fliese belegt    :");
//            Serial.println(sensorbelegt);
//            Serial.print("LED Fliese       :");
//            Serial.println(ledsensoron);
//            Serial.print("#######################");
//            Serial.println(" ");
      
          //################################################################################################
          //Testbutton Status an jeweiligen knoten senden
      
          Wire.beginTransmission(Knotenadresse);           // transmit to device actual in for loop
          //anim schreiben
                    
           if (anim==0) {testbut=leddat1[j]; j++;}
                   else {testbut=leddat2[j]; j++;}
           if (j>8){j=0;}
          
          Wire.write(testbut);                             // senden des tasterstatus
          Wire.endTransmission();                          // ende gelände mit uerbertragung
       
          delay(DELAY);
          

    }
   
}

 

With this arrangement, it is now possible to read all Arduinos and their input or to control the LED via the bus. In the next step, a “sensor” is built, a board is laid out and the ArduinoUno reduced to its microcontroller. I’ll talk about that in one of the next posts …

 

 

 

Temperature sensor for IV-11 DCF melody

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A functional update for the IV-11 DCF melody watch is available from gr-projects. It is a radio temperature transmitter. The special thing about it is, that the transmitter operating in the ISM band 433 MHz is equipped with a photovoltaic cell (solar cell). Depending on the version, a small rechargeable battery or a CR2032 button cell can be installed in the transmitter. The battery is thus supported by the solar cell in the sunlight or in the battery version it is charged during the day and then keeps the transmitter in operation over the dark time.

The assembly is easy. The kit consists of a transmitter and a receiver. The boards of transmitter and receiver are equipped with few components quickly. Here, however, some attention is required and you should read the documentation carefully, because due to the lower number of kits, the boards are manufactured without component imprint and solderstop.

transmitter module

The radio modules themselves are completely pre-assembled (SMD) and only need to be soldered into the corresponding circuit boards. Optionally, a trim potentiometer can be connected in parallel to the temperature sensor (NTC) for adjustment purposes. The transmitter, like the receiver, is installed in a small PVC housing. Here, except for a 3mm drill hole and possibly some silicone for the sealing of the solar cell (for operation outside the window sill) no further tools are needed.

transmitter complete with PV-cell

To connect the receiver to the clock, make a few minor changes to the clock’s mainboard. First, the microcontroller is replaced – logically – because there is indeed a new program that then displays the temperature in the date line. A resistor is removed, one is added and a jumper can be swapped. The connection between the clock’s motherboard and the radio receiver is made with a piece of cable. Three lines are required (GND, + 5V and the data signal from the receiver controller to the clock controller). That’s it then already. The clock can go into operation. After a few seconds, the received temperature is displayed in the tube.

receiver in it´s case

 

A video how to solder the circuit is available here:

Long-term measurements with Keithley and Matlab

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Keithley2000 desk multimeter

The bench multimeter from Keithley is an old companion in the field of measuring instruments. The types of the 2000 series are predominantly used in our laboratories. They are available in different equipment variants with regard to the interfaces to the outside world. Here GBIP bus is of course a standard, as is RS232. The newer devices now have a LAN interface with which communication via the Internet protocol is possible. Each of these interfaces can be used to communicate with the device using “Standard Commands for Programmable Instruments” (SCPI). In this example I will control the Keithley 2000 via Matlab and read out measured values ​​cyclically over a longer period of time, save them in Matlab and finally output them in a plot – virtually configure a simple data logger. The purpose of this setup is to record the voltage curve (or current) of a rechargeable battery or battery of a low-energy device.

backside of the Keithley 2000
GPIB Interface (IEEE488)
RS232 interface

In this example I will use the serial data transmission via the classic RS232 interface, as this is completely sufficient for my application. In addition, I can save myself the installation of the driver packages for the GPIP-USB interface. 🙂 Since many of the current computers and laptops no longer have any RS232 ports, a USB-RS232 adapter (e.g. FTDI232 etc.) is required.

USB-RS232 Adaper am Keithley2000

Once the connection between the multimeter and the computer has been established, communication can take place via a Matlabscript, as in this example. The Keithley only needs to be told that it should “talk” over the serial interface. The following code snippets show how you can easily read out data via SCPI:


serialObject = instrfind('Type', 'serial', 'Port', 'COM26', 'Tag', '');
%serialPort = 'COM23';
%serialObject = serial(serialPort,'BaudRate',9600, 'DataBits',8);

if isempty(serialObject)
serialObject = serial('COM26','BaudRate',57600, 'DataBits',8);
else
fclose(serialObject);
serialObject = serialObject(1)
end

%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
%
% Sourcemeter 2000 setup
%
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
fopen(serialObject)
% fprintf(serialObject,':*RST')

time = now;
voltage = 0;
%%
figureinstanz = figure('NumberTitle','off',...
'Name','Spannungslogg',...
'Color',[0 0 0],'Visible','off');
plotinstanz = plot(voltage,time,'Color','red');

%% Messzeit und evtl Messintervall
stoptime = 10; %60 seconds
timeInterval = 1; % brauch' ma jetzt nicht

% Messgeraet einstellen
fprintf(serialObject,':SOUR:FUNC:MODE CURR'); % current source selection.
fprintf(serialObject,':SOUR:CURR:MODE FIXED'); % changes voltage mode to fixed
fprintf(serialObject,':SOUR:CURR:LEV 0'); % sets current to 0

fprintf(serialObject,':SENS:FUNC &quot;VOLT&quot;');
fprintf(serialObject,':SENS:VOLT:PROT 4');
%fprintf(serialObject,':SENS:CURR:RANG:AUTO ON');
fprintf(serialObject,':SENS:VOLT:RANG 10');
fprintf(serialObject,':FORM:ELEM VOLT');

% %fprintf(serialObject,':TRAC:COUN 1');
% %fprintf(serialObject,':TRAC:FEED:CONT NEV');
%
%
% fprintf(serialObject,':TRAC:CLE');
%
% fprintf(serialObject,':TRAC:POIN 10');
% fprintf(serialObject,'TRAC:FEED:SENS');
% fprintf(serialObject,'TRAC:FEED:CONT NECT');
% fprintf(serialObject,'TRIG:COUN 10');
% fprintf(serialObject,':OUTP ON');
%
% fprintf(serialObject,':INIT');
% fprintf(serialObject,':TRACE:DATA?');

%% Daten abholen
count = 1; voltage(1)=4
tic;
time=toc;
% while time&lt;=stoptime
while voltage&gt;=1.5
% fprintf(serialObject,':INIT');
% fprintf(serialObject,':TRAC:FEED SENS');
% fprintf(serialObject,':TRAC:DATA?');
%
fprintf(serialObject,':READ?');
voltage(count) = fscanf(serialObject,'%f');
time(count) = toc;
set(plotinstanz,'YData',voltage,'XData',time);
set(figureinstanz,'Visible','on');
pause(timeInterval);
count = count +1;
end

figure(1);
plot(time,voltage);
grid on; hold on;
xlabel('Zeit [s]'); ylabel('Batteriespannung [V]')
title('Spannungsverlauf Batterie 3V Lithium (2032 mit Modul) im default mode');

% fprintf(serialObject,':OUTP OFF');
%% Put the instrument in local mode
fprintf(serialObject,'SYSTEM:LOCAL');
fclose(serialObject);

The following plot shows what such a data log looks like. Here, the voltage curve of a nearly discharged battery is recorded over time until the consumer is switched off.

Read LCR meter via Matlab

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LCR-Meter 4297A Agilent

In this post I would like to devote myself to something else. It’s not about retro technology, it’s about a little thing that makes working in the office/lab easier. One of the many measuring devices I deal with is an old Agilent LCR meter. As is known, the LCR Meter 4297A can be used to measure the inductance, capacitance, etc. of electrical components and generally of structures which are assigned to the electronics / electrical engineering sector. Roughly speaking, the 4297A actually only measures current / voltage, the phase relationship between the two and the energy direction. And at a certain frequency. All parameters such as L, C, R, X, Y, Q, PHI, … are then mathematically calculated and output from these parameters. The frequency here can be set from 1MHz to 3GHz (in 100kHz steps). Ideally, the measuring device can measure not only in one frequency point, but also in many. By “many” is meant here that the measuring device can generate frequency tables with 32 entries. There are eight of these tables. This makes it possible to display the course of a measured variable in the form of a curve. However, this is quite cumbersome. The contents of the tables must be exported and saved manually (as “csv” files) table by table. This means that each table must be selected individually. Then select the “Export List View” dialog – then specify a storage path and file name. Only now are the first 32 records exported. This process must be repeated eight times in total. It is saved on a 3.5 inch floppy disc – the only available medium. You could also hang the 4297A optiona on a LAN and set up file sharing. However, manual export is not spared. The .csv files can now be opened on a “normal” computer. They must then be put together manually in postprocessing. Only now can a diagram be made from the data. Here Matlab from Matworks is a good tool, which is often used in our laboratories as part of training.

NI GPIB – USB Controller

To simplify this cumbersome process considerably, I created a small script that communicates with the measuring device using the SCPI commands (Standard Commands for Programmable Instruments). That means: The measuring device is connected to a PC via a GPIB-USB controller. A Matworks Matlab installation including the required toolboxes is located on the PC. The Matlab script should now simply switch through the tables in sequence and read out the contents of the individual parameters and save them in an array. The content of the arrays is then displayed directly in a plot. However, this method only uses the contents of the tables. It would of course also be possible to set any desired frequency directly in a loop using the script, read out the measured values, select the next frequency, etc. This would max. Total 29990 points over the entire frequency range. The eight tables, each with 32 points, only allow 256 points. For now, however, that is sufficient and also much faster.

Transmission Line 50 Ohm termination resistor
line is terminated

The example shows the impedance curve (Z curve) of a 50 Ohm transmission line. The end of the line is terminated with a 50 ohm resistor. The frequency range is 1MHz to 3 GHz. The situation is different if the line is open or closed briefly. The electromagnetic wave is then not converted into thermal energy at the end of the line, as in the “matched” system, but is reflected back into the system.

line is shortened

The following very simple Matlabscript enables the reading of the measuring device parameters. The script serves as an example of how to get the measurement data quickly. The programming manual of the manufacturer of the LCR meter lists all SCPI commandos and plenty of examples with which you can communicate with the measuring device.


%auslesen der agilent LCR Keule 4287A
%gekodet von ingmar bihlo Ende November 2017

%anschluss über gpib ni adapter
%LCR gpip adresse: 5
%%
%vorarbeiten an LCR Keule
%
% Es müssen 8 Tabellen mit je 32 Punkten definiert sein
% (power und average ist egal, wird nicht ausgelesen)
% die CALibration muss gemacht worden sein
% unter &quot;measurement parameters&quot; muessen vier parameter definiert sein
% zb. Z, qhi, R, L, etc... diese sind dann in den variablen param1 bis 4
% enthalten

%%

% gpib interface oeffnen und identifier lesen
g = gpib('ni', 0, 5);
g.InputBufferSize = 100000; % Set the buffer size
fopen(g);
fprintf(g, '*IDN?')
idn = fscanf(g);
fclose(g);

num1all=0; % initialisieren der variablen für den summenvector
num2all=0;
num3all=0;
num4all=0;
freq=0;

fopen(g);
%read list parameters (frequency points)
fprintf(g, ':SOUR:LIST?');
fpoint=fscanf(g);
listchar=strsplit(fpoint,',');
list=[cellfun(@str2num, listchar(:,1:end))]
clear listchat; clear fpoint;

%analyze list content
points=freq(1);

for i=1:8
%Tables selecten
fprintf(g, strcat(':SOUR:LIST:TABL 0',num2str(i)));
pause(1); %pause 1s zum umschalten der tabelle

%parameter1 abholen
fprintf(g, ':DATA:FDAT1?'); %parameter 1 anfragen
par1=fscanf(g); %parameter 1 holen

string1=strsplit(par1,','); %parameter 1 string nach komma zerlegen
%num1=[cellfun(@str2num, string1(:,1:end))] %parameter 1 strings in dec konvertieren
num1=[cellfun(@str2num, string1(:,1:end))];
num1all=[num1all,num1]; %parameter1 aktuell mit parameter1 aus vorherigem durchlauf concentenaten

fprintf(g, ':DATA:FDAT2?');
par2=fscanf(g);
string2=strsplit(par2,',');
num2=[cellfun(@str2num, string2(:,1:end))]
num2all=[num2all,num2];

fprintf(g, ':DATA:FDAT3?');
par3=fscanf(g);
string3=strsplit(par3,',');
num3=[cellfun(@str2num, string3(:,1:end))]
num3all=[num3all,num3];

fprintf(g, ':DATA:FDAT4?');
par4=fscanf(g);
string4=strsplit(par4,',');
num4=[cellfun(@str2num, string4(:,1:end))]
num4all=[num4all,num4];

%read list parameters (frequency points)
fprintf(g, ':SOUR:LIST?');
fpoint=fscanf(g);
listchar=strsplit(fpoint,',');
listraw=[cellfun(@str2num, listchar(:,1:end))];
list=listraw(:,2:end); %von pos2 das feld schreiben (an pos ist die anzahl der zeilen)

for c=1:3:96
freq=[freq,list(c)]; %von jedem 3. wert aus list ein neues array bilden
end

clear listchat; clear fpoint;

pause (1);
end

%%

%ausgabevariablen festlegen
frequency=freq(:,2:end);
param1=num1all(:,2:end);
param2=num2all(:,2:end);
param3=num3all(:,2:end);
param4=num4all(:,2:end);

%%
% Cell array richtig uma drahn
x1=param1(1:32);
y1=param1(33:256);
param1 = [y1 x1];

x2=param2(1:32);
y2=param2(33:256);
param2 = [y2 x2];

x3=param3(1:32);
y3=param3(33:256);
param3 = [y3 x3];

x4=param4(1:32);
y4=param4(33:256);
param4 = [y4 x4];
%%
%uerberflüssige variablen loeschen
clear c; clear i; clear list; %clear freq;
clear par1;clear par2;clear par3;clear par4;
clear string1;clear string2;clear string3;clear string4;
clear num1all;clear num2all;clear num3all;clear num4all;

fclose(g);

%plotten der ergebnisse
figure(1);
plot(frequency,param1);
grid on; hold on;
xlabel('Frequency [Hz]'); ylabel('Measurement Parameter1 |Z| [Ohm]');
title('Agilent LCR Keule');

figure(2);
plot(frequency,param2);
grid on; hold on;
xlabel('Frequency'); ylabel('Measurement Parameter2');
title('Agilent LCR Keule');

figure(3);
plot(frequency,param3);
grid on; hold on;
xlabel('Frequency'); ylabel('Measurement Parameter3');
title('Agilent LCR Keule');

figure(4);
plot(frequency,param4);
grid on; hold on;
xlabel('Frequency'); ylabel('Measurement Parameter4');
title('Agilent LCR Keule');

VFD clock with date, day of the week and sound

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I received a new kit for vacuum fluorescence display from Günter (gr-pojects). Thanks a lot!

It is a clock with Type IV-11 vacuum fluorescent display tubes for hours, minutes and seconds, and an IV-18 tube for date display, and IV-3 for displaying the day of the week. The clock consists of a mainboard with power supply, CPU, MP3 module and driver blocks for the tubes. The time is set and synchronized via an externally connected DCF-77 receiver. Later, the board will be extended with a real-time clock circuit. The power supply for the entire circuit comes from a small plug-in power supply with 12V / 1.2A. The total power consumption is about 450mA. As a special feature, the clock has a small MP3 sound module with MicroSD card slot. This receives from the microcontroller via the serial interface every quarter of an hour a corresponding command to play an MP3 file. Thus the quarter of an hour is signaled with a “gong beat”, half an hour with two and three quarters of an hour with three “gong strikes”. At the full hour, the corresponding time is announced.

The entire circuit is built into an aluminum-acrylic housing. All fittings are milled and screwed. A video of the structure and the function can be seen below:

Radioreceiver in retro look – The finishing

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The wooden case is painted

Now that the front panel is milled, it can be cleaned and the engravings are provided with black paint. After the varnish has dried in the indentations of the engraving, the supernatant paint is removed with solvent. Now the entire panel could be painted with clear lacquer.

While the paintwork on the front panel is drying, it’s time again for the wooden cabinet. The mounting holes for the boards, speakers, etc. were drilled and then the wood was embedded with a slightly darker wood stain. After drying, the wooden case also gets a clear coat.

In the next step, the operating elements (switches and rotary encoders) and the LC display are attached to the front panel. The milled webs for the speaker panel are covered with black fabric. (For the fabric had to serve a T-shirt).

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The painting of the housing dried about a day. Now you can start mounting the speakers and the board.

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Installation of the speakers

 

Die Platine wird mit Abstandhaltern am Gehäuseboden verschraubt.

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Assembly of the board

 

Now a suitable power supply is missing. For this purpose, a small power supply was built, which consists only of an iron core transformer with subsequent rectification, smoothing and voltage stabilization with a LM7809, ie 9V DC. For this, a small board was made (about 5x8cm) and also built into the housing with spacers.

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Power supply 240V AC to 9V DC at max. 350mA

 

Now that everything is assembled, the amplifier metrics and levels are again set and optimized with signal generator and oscilloscope.

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Adjustments

 

The finished radio receiver now looks like this from the front …

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Radio from the front

 

und die Geräterückseite ist im nächsten Bild dargestellt:

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back

In the short video, the radio can be seen in operation:

Surrounded by radioactivity?

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After the self-made Geiger Müller counter and the associated experiments, I noticed that there is one or the other radioactive element in our environment.

With the SOEKS 01M Geiger counter, an industrially manufactured device, I have now again “scanned” objects in the area.

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SOEKS 01M

Again, I realized that some of the old clocks in my collection are equipped with radium-painted dials. The SOEKS shows here a radiation exposure of about 1.11 microSievert per hour. The environmental load is displayed at approx. 0.14 uSv / h.IMAG1290

But in my mother’s kitchen, I found a beautiful, colorful old vase that displayed about 10uSv / h. (The thing is now in the far corner of the cellar).

It should be uranium paint. (To see orange / red painting in the video below)

 

Radioreceiver in a retro look – Update: The case

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IMG-20150130-WA0000-2 It’s time! The first picture of the absolutely real wooden housing for radio electronics is here. A beautifully crafted housing made of glued elements. This work comes from Gebhard’s hands, a master carpenter from the Upper Carinthian region;)

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Housing with holes for the speakers

Jetzt kann das Nostalgie-Radioprojekt wieder einen Riesenschritt nach vorne machen.

frontpanel
This will be the aluminum front panel

The case is on our table. First, the holes for the speakers were drilled. Later these should be covered by a milled aluminum panel. So the next step is to construct the milling data for the front panel. Here again the layout tool “Eagle” is used. The data can simply be exported as a “.dxf” file and imported into the circuit board plotter software.

 

UPDATE:

Barely a few minutes, I went to the circuit board plotter, imported the production data, clamped the “two-cutter cutter”, of course, the aluminum blank and off we went.

The speed for the 1mm cutter I have chosen with 60000 rpm and set the feed rate to 1.5mm / s in both axes. Cooled and lubricated was the way with alcohol.

A not negligible amount of work is, by the way, the cleaning of the plant after the work done … 🙂

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Radio in retro-look – KnowHow for the apprentice – Part 2

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… to realize the volume control via the microcontroller, a “digital potentiometer” X9C102 was simply used. It is controlled directly by the controller with a “direction input Up / Down” and a “count input”. Internally, this IC consists of 100 resistors connected in series whose “tap” is determined by counting input. So a simple matter to control the signal level of the preamplifier in 100 steps ….

 

Continued from Radio Part 1
The controller should now be operated via a push / turn wheel (rotary encoder with push button). In order to be able to evaluate the direction of rotation of rotary encoders, a second pulse output is required. The two pulse outputs must be shifted in their sequence depending on the direction of rotation (phase shift). In order to convert the pulse sequence into a direction signal and a clock signal, we have set up a small decoder logic using a JK flip-flop and a Schmitt trigger / inverter …

Turnwheeldecoder

The outputs of the decoder logic are now passed directly to three microcontroller inputs. Thus, now a suitable program can be created, which provides a simple menu-driven user interface. The parameters are displayed on a two-line LC display. The outputs of the controller, in turn, control the “digital potentiometers” for the volume setting and, of course, the I²C bus, which sends the commands to the FM module. An additional output allows the switching of a relay, with which, for example, the audio input from the amplifier can be switched between the FM module and an external signal source. The LC display is connected to the controller in 4-bit mode and the backlight of the display is also switched by the controller.

 
PCB fresh from production

After all these functionalities had been defined, we were going to transfer this information to the Layout Tool or the schematic.
Finally, a layout was drawn and made. Subsequently, we could start with the assembly of the board and then carry out the first commissioning. After the adjustment of the amplifier quiescent currents, the development of the Arduino code began. Here, the work is extremely facilitated, since there are many finished libraries here, which can be used directly for its purposes. For example, the only challenge with getting an LC display up and running is to connect the few wires to the uC (microcontroller) and pinpoint the pins in the code. Everything else is done by the library. With this simplification, the functions are then implemented quickly and the first test run can begin.

ready assembled PCB

As a result, the software will be even better – perhaps saving multiple stations, and so on. But the next step will be to build the board into an enclosure modeled on the old radio tube radio receivers. It should be made of solid wood. The operating and display elements are to be installed in an aluminum plate placed on the front of the housing … (Another post on this blog will follow.)

The first functional test can be seen in the video below …


Radio in retro-look – KnowHow for the apprentice – Part 1

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THE IDEA FOR THE PROJECT
A project idea that came to my mind as an ideal apprentice project is to plan and build a radio receiver. With this project, our apprentice should apply the acquired skills in a practical way and set up an FM radio receiver according to the components to be used.
This was done gradually. I came up with the concept in the following parts:

THE AMPLIFIER
First, a simple class A audio amplifier should be built. The apprentice should build the amplifier according to the circuit on the breadboard, metrologically examine and understand above all. In the next step, the Class A amplifier became a Class-AB amplifier. Again, the task of the apprentice was to understand the operation and optimize the breadboard function pattern so that a (not metrologically) at least reasonably “good” acoustic result was achieved.

First functional pattern of the “power output stage”

When this succeeded after some time, he got the task to transfer the determined circuit into a layout tool and expand it to a second channel, while also creating a power supply concept. The power supply should not only supply the amplifier output stage, but also for other components (such as microcontrollers, USB interfaces and what ever came to mind) a + 5V and + 3.3V DC supply available.
After many layout designs, he then presented me with a layout in which the components were symmetrical and technically reasonable (Trimmpotis should be accessible …) were arranged. So he was allowed to make the layout as a functional sample. (etch the board, populate it and try to get it all working).

The learning effect was gigantic: D, because in the implementation of theoretical circuits to a simple breadboard construction and then to the “printed” circuit on the print, there is a lot of sources of error. And they also want to be found and corrected. Our trainee was able to practice patience and precise work.
But in the end, the 440Hz sinewave of the frequency synthesizer sounded from both connected speakers …

Now it was time to think about the signal source, the actual receiver.

THE FM RECEIVER

FM-Receivermodul

In a Chinese online shipping I discovered an FM receiver module with a very compact design (a print with about 12x12mm) on which a complete receiver is integrated. The module is called TEA5767 and uses the eponymous Philips FM receiver chip.
The connections to the module consist of power supply, audio L and R outputs, as well as an I²C bus to control or set the reception frequencies and an antenna and Muteeingang. So ideal to realize a signal source for our amplifier. But that raised further questions.
How should one generate the control signals for the I²C bus, how should the tuning of the transmitters be done, how should the device be operated by the user at all? For all these questions, there is a simple answer: Take a microcontroller. And as the apprentice likes experimenting with the Arduino UNO board, I decided to use an Atmega328, the Arduino UNO controller.

THE HEART OF THE RADIO – THE CONTROLLER

The microcontroller should therefore take over the complete management of the radio, thus fulfilling the following functions:

  • set the stations (generate I²C commands and send them to the radio module)
  • save the tuned stations (in the internal EEPROM of the controller)
  • show all information on a LC display
    take over the volume control
  • generate operation by means of a push / turn wheel (incremental encoder with touch function should take over the entire operation of the radio)
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blockschematic

So we had to extend the circuit by a few components. The audio output of the FM module had to be pre-amplified. This was done by a small AudioOPAmp. To realize the volume control via the microcontroller, simply a “digital potentiometer” X9C102 was used. It is controlled directly by the controller with a “direction input Up / Down” and a “count input”. Internally, this IC consists of 100 resistors connected in series, whose “tap” is determined by counting input. So a simple matter to control the signal level of the preamplifier in 100 steps.

continue in the next part