Cassette player/recorder SONY TC150B

Sony TC-150 cassette recorder

The Sony TC-150 is the newest, old member of the collection. Once again purchased as a defect device, this baby found a place in the workshop. After a quick inspection, it was immediately clear that the ravages of time were gnawing and, as is often the case, the drive belts became brittle or decomposed. Otherwise, the device is in perfect condition, hardly any scratches and damage to the case. The battery compartment was also clean. There are four belts of different lengths in the device.

belts to replace

Suitable replacement belts can be obtained, for example, from a large electronics store that is represented in Austria by six megastores. You will quickly find what you are looking for under the name „drive belt range“ and „1.1mm edge length“. Replacing the straps is less quick. Here you should take at least half an hour and carefully take the drive apart.

The main circuit board must be removed in order to access the pulleys or to be able to unscrew them further. However, this is only possible if some lines are unsoldered. Only then you can fold up the board. Once that’s done, you can unscrew the retaining plates above the pulleys. They form the backing of the flywheels (capstan shaft). On this occasion, it is advisable to check the capstan shaft for dirt (due to belt wear) and damage, or it should be cleaned. The pressure roller must not be neglected either. In this model, both were in great condition. The pinch roller was neither glazed and brittle, nor contaminated with tape wear or shrinked. So I could put on the new straps. The main belt from the engine is put on with a rotation of 90 °. Here you should note the installation position of the old belt, if it still exists, or at least do a short test run after fitting the new belt.

If everything turns again (and especially in the right direction) then the assembly can be done. Solder the wires again, screw the circuit board and the repair is done. To have this man a test cassette, here are some parameters, such as tape speed or the tracking of the tape head, which are given and adjusted if necessary.

the TC150 after belt replacement
the VU-meter for recording level control to as battery meter


Technical data of the SONY TC-150:

Vendor:                                    Sony
Type:                                         TC-150 (Europa) bzw. BT-50 USA
year of production:           ca. 1977 – 1982 (according to various sources)
Modell kind:                          portable  Cassette Corder
Hauptprinzip:                      NF-Audio
tape speed:      4.8cm/s
heads:                                      1 recording-/playback head
                                                     1 earase head (Permanentmagnet)
semiconductors:                8 tranistors, 5 diodes, 2IC´s, 1 FET
Power          :                           Outputpower: max 360mW
                                                     Powerconsumption : max 9W
Supplyvoltage:                   battery 4×1.5V AA, or accupack BP28
                                                     12V Caradapter bzw. 6V 4W wallplug
operationtime:                    2.5h at continous recording
Speaker:                                 dynamic 5cm Lautsprecher
Abmessungen:                    174 x 29.5 x 113 mm (BxHxT)
weight:                                    ca. 769g




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Mini-TV Broksonic

Broksonic CIRT-2097T

This beautiful, small, new piece of technology from the eighties has been added to my collection. It is a small tube radio receiver with radio part called CIRT-2097T from the manufacturer Broksonic (according to Internet research it is an US company). The device I received with the attribute „defective“ quite cheap on a flea market platform. So I thought, the risk can be taken and risk a repair attempt. What great things can not be broken – if it’s not just the picture tube.

inside the Broksonic

After a short functional test with the plug-in power supply, it soon became clear that nothing was working. No picture – no sound, no nothing. Since the device also has a battery compartment, I next wanted to try to feed the power via the battery terminals to see if there may already be a problem. And there it was already – the problem. The battery cover was almost impossible to get off, it held as glued. After some back and forth, I got the lid but then non-destructive and it revealed the cause of „jamming“ or better „gluing“. There were still batteries in the battery compartment (probably for 20 or more years). They were in a bad condition, totally corroded and leaked. In part, the outer coat of the cell was corroded and no longer available. Oh dear – I thought, hopefully the leaked dielectric did not move inside the unit and did damage there. There was nothing left for me to do but to disassemble and check everything. And then the evil manifested itself:

from leaked battery cells distroyed pcb

About a quarter of the TV board had come in contact with the battery fluid. And the stuff has done a great job, etched away almost all the traces and leads from components.

So I first tried with PCB cleaner to remove all the crystals and the rest of the battery juice to get a closer look at the damage. A few random measurements with the ohmmeter quickly showed that many traces were severed. So it did not help, the tracks had to be uncovered. Only then would a reasonable repair possible.

Rough cleaning with the brass wire brush

With a rotating brass wire brush, I then began to remove the etched areas, remove the remains of the solder resist and expose the copper traces.

Fine work with glass brush

After the rough preliminary work had the glass brush ran. Only with that it was possible to remove all paint and corrosion residues and finally expose the traces. A tedious job …

the exposed and repaired copper tracks

… but finally it was possible to uncover and repair all damaged areas. Some resistors and capacitors also had to be renewed because their leads were also in poor condition.

After the repair, a bump test could then be carried out – lo and behold, there was no further error and the device was working properly again. So I was able to protect the repaired area of ​​the board with solder varnish from renewed corrosion and reassemble the device.





Finally, here is an overview of the technical data:

vendor:                            Broksonic (US-Firma New York)
type:                                  CIRT-2097T
year of production:   ca. 1982
model:                               TV+FM Empfänger portable
receiverprinciple:       Superhet
screensize:                     2 Zoll SW Bildröhre
bands:                               AM, FM, SW (Radio), VHFI,VHFIII,UHF (TV)
                                              AM: 535-1605kHz
                                               VHF Kanal 2-13(US), 2-12 (E)
                                               UHF Kanal 14-83(US),21-69(E)
supply:                               battery or accu, AC with adaper
supplyvoltage:              accu 6V, battery 6×1.5V AA
speaker:                           dynamic 16 Ohms speaker
outputpower:              150mW
dimensions:                  150x53x202 mm (BxHxT)
weight:                             ca 1.1kg

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